High-Temperature and High-Pressure Test Rig for Downhole Tools

  • It’s a specialized system designed to evaluate the performance, reliability, and safety of downhole tools under conditions that closely replicate those encountered in oil and gas wells. These tools—including drilling assemblies, completion equipment, retrievable safety valve, dissolvable frac plug, gas lift valves, and measurement-while-drilling components—must operate reliably in extreme environments where elevated temperature, high pressure, vibration, and corrosive fluids are present.

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Overview

It is a specialized simulation testing equipment adapted to the working conditions of deep and ultra-deep oil and gas wells. It complies with API 11D1, API 14A and SY/T industry standards, and is mainly used for ex-factory quality inspection, type test and re-inspection in service for various downhole tools such as packers, frac plugs and downhole PSV. The equipment can accurately simulate composite working conditions such as downhole high temperature, high pressure, axial load and medium immersion to effectively test the structural strength, sealing performance, action stability and fatigue resistance of downhole tools, and accurately eliminate various hidden dangers in downhole operations. Through real working condition simulation tests, it can effectively verify the downhole adaptation performance of the tools to provide reliable test data support for product quality acceptance, working condition adaptation type selection and on-site safe construction, which is an indispensable core testing equipment in the field of oil and gas drilling and completion.

Feature

High Temperature and High Pressure Test Rig for Downhole Tools 4
  • Composite simulation of multiple working conditions, which is consistent with the real downhole environment
  • High-precision intelligent measurement with control, ensuring stable and reliable test data
  • With wide compatibility and high versatility
  • Multiple layers of safety protection, ensuring high operation safety
  • With standardized design and high level of compliance
  • High degree of automation, ensuring convenient operation and maintenance
High Temperature and High Pressure Test Rig for Downhole Tools 2
High Temperature and High Pressure Test Rig for Downhole Tools 3

High-Temperature and High-Pressure Test Rig for Downhole Tools

Max. test pressure140MPa
Max.test temperature200℃With full-process closed-loop constant temperature control and temperature uniformity error is ≤±2℃,supporting stepwise heating and constant temperature immersion test from normal temperature to high temperature
LoadingEquipped with a composite load system, the axial tension-compression load is ±500kN, the test stroke is 1000mm, which can simulate different working conditions such as downhole tool setting, pressure bearing and creeping force
WellboreAdapts to a variety of common casing sizes, compatible with downhole tools of Φ114.3mm, Φ127.0mm, Φ139.7mm, Φ177.8mm and other specificationsThe effective test wellbore length is 6m
Test mediumClean water, drilling mud, heat transfer oil, nitrogen, etc., to meet the simulation test requirements of multiple media in dry and wet states
Control modeFully automatic intelligent PLC control enables real-time acquisition of pressure, temperature, load and displacement data to automatically generates test curves and test reports

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